Case Study: Delivering Custom AdBlue Storage Solutions for an Offshore Wind Farm

A leading global offshore energy provider, OEG Renewables, partnered with Western Global to help bring to life the construction of their ambitious offshore wind farm project just off the coast of New York City. The customer focuses on all offshore wind farm development aspects, spanning construction, operations, and ongoing maintenance.

To power this venture, OEG Renewables turned to our expertise to design a customised fuel storage solution tailored specifically for their expansive two-year wind farm construction project. This project will bring 93 state-of-the-art wind turbines to life. This partnership is not just about building infrastructure; it’s about creating a sustainable future.

Key Challenges:

This cross-border project presented a number of challenges. Let’s explore them in more detail.

Navigating Remote Project Management

The project was managed from the UK headquarters while coordinating with an offshore site near New York City. This journey involves seamless cross-border collaboration, bringing together expertise from our UK-based customer, our dedicated engineering team, and our US Troy office, all working harmoniously to achieve project goals.

Tackling Engineering Complexities

Unique engineering challenges that require ingenuity and precision. The project involved customising and sourcing specialised components for seamless operations in freezing offshore conditions.

The stakes are high; accessing the tanks is logistically challenging once they are positioned offshore. Our mission was to deliver an effective and utterly reliable solution.

Extreme Temperatures

The ambient conditions in the region can reach as low as -30°C. These extreme cold conditions present the risk of Diesel Exhaust Fluid (DEF) freezing, which could disrupt operations. Developing a storage solution that kept systems running smoothly, no matter the temperature outside, was essential.

AdBlue Storage: A Western Global Solution

Our dedicated team stepped up to the challenge, crafting a bespoke solution perfectly aligned with the customer’s unique needs. Key features of the solution include:

Custom DEF Tanks

We provided 35x 500-litre DEFCube Global tanks with advanced heat jackets, heated hoses, and control box systems. These enhancements enabled seamless compatibility with the on-demand DEF functionality of JCB generators.

Utilising heat Jackets

Our custom-designed heat jackets prevent DEF from freezing, ensuring that DEF stays in liquid form even in sub-zero conditions. With the capability to operate effectively in temperatures as low as -30°C, we prioritised operational efficiency no matter the weather.

Customisation & Engineering Excellence

The product was set up in our US facility in Troy, and meticulously tailored to align with UK specifications. Every aspect—from the heat jacket and hose to the controls—has been finely tuned to meet rigorous operational standards.

By focusing on innovation and precision, we exceeded expectations and delivered a solution that stands out.

Collaborative Execution- Teamwork Across Borders

Our UK engineering team expertly managed the design, procurement, and customer support processes, ensuring every detail was in place. Meanwhile, our Troy-based US facility took charge of the build and set-up, effortlessly coordinating with suppliers to keep everything running smoothly.

Custom-Focused Approach

We worked closely with OEG Renewables to develop a solution that met and exceeded project specifications. This collaboration ensured an efficient, hassle-free experience from start to finish, allowing us to focus on delivering exceptional results that resonated with our customer’s needs.

The rigorous planning, engineering, and seamless execution led to outstanding results, ensuring reliability and efficiency in OEG Renewables’ offshore operations.

The windfarm is now in full operation, delivering clean energy and demonstrating the lasting value and dependability of our bespoke storage solution.

Why it Matters

This project is a testament to Western Global’s ability to deliver tailor-made, high-performance solutions, even in the most demanding conditions. We pride ourselves on engineering innovative products and executing them flawlessly, all to empower modern energy companies like OEG Renewables to achieve and sustain operational excellence.

Contact our experts today if you’re working on a renewable energy project that requires customised solutions focusing on precision, reliability, and customer support. Let’s collaborate and make your vision a reality!